Helicoil popps15kit pro manual pop rivet kit helicoil r464912 helical insert, 304ss, m12x1. Contact helicoil applications engineering to determine the correct material for your specific application. In this design manual, the lengths are listed as multiples of the nominal thread diameter of the screw. Helicoil type inserts technical data sheets cross tools co. Screw the helicoil plus thread insert onto the installation mandrel. Guide values to determine the minimum length of the helicoil tangfree thread insert depending on parent. Heli coil strict quality programs ensure to meet the latest industry standards of qs,iso,ts and as specifications, as is evident in heli coil track record of consistently passing audits without technical findings. These screw locking torques meet the demands of technical delivery terms regarding. When installed into a helicoil tapped hole, the insert provides permanent conventional screw threads. Tangless installation tools power tool pneumatic complete power tool for rapid installation of helicoil inserts. Helical insert technical specifications for helicoil inserts.
Installation is possible using manual or mechanical installation tools or automated systems. May be able to order from the web or call 203 9244722 for a copy of the bulletin. The hm manual installation tool allows an easy installation of helicoil classic and helicoil plus thread inserts. Thread technology for highstrength fastenings metric threads.
For production runs, prototype work, salvage, and repair, hand inserting tools are available. We are the authorised distributor of helicoil wire thread inserts and tools in south east asia and we have in stock, the largest and most comprehensive range of helicoil parts available in the region, ready for immediate shipping. The installation can be done manually, automatically or with machine tools. Helicoilplus thread technology page materials thread forms 8 technical data of the thread inserts 9a 19 helicoil stripfeed magazined thread inserts 20 21 pick and place equipment installation of helicoil plus 22 system components for installation helicoil plus page standard range of helicoil plus manual and machine taps 24 helicoil plus machine taps for special.
Helicoil spc and detailed inspection programs elevate the quality levels well above our competitors. Helicoil manual and power tools helicoil offers a complete line of tooling together with a full array of sti taps, gages and tang breakoff tools. Taps and gauges optimum results can be achieved with recoil taps and gauges to suit handtapping through to volume production requirements. Roof orientation ideally, collectors should be located on a southfacing or flat roof or on an elevated ground mounted rack facing south. Helicoil screw thread inserts have a driving tang for installation which is notched for easy removal. The complete gage consists of the go thread plug gage, the hi thread plug gage and the appropriately marked gage handle. Helicoil tapping data metric helicoil taps in various types and styles produce holes for tolerance classes 4h5h or 3b and 5h or 2b for use in the general range of aluminums, magnesiums, mild steels, free machining stainless steels and other free machining materials. Stanley engineered fastening precision fastening and.
Emhart teknologies industrial division 50 shelton technology center. With our superior patented inertia welding technology, we provide the strongest piles for the soil stabilization and foundation repair solutions. The best bet is to repair the threads with a helicoil insert. Your orders are processed highly automated and shipped quickly, so that you receive your goods within the shortest possible time. Imperial thread inserts for metals bollhoff pdf catalogs. Helicoil manual installation tools for low volume production runs, prototype manufacture, salvage, and thread repair, the use of helicoil manual installation tools are recommended. Recommendations for suitable manual and machine taps are given in. Helicoil inserts are available in a wide choice of materials to suit specific application needs. It will guide you through the most efficient way to correctly install a heliocol solar system.
System modules the fastener a close look at the advantages modular system design guidelines technical data and item numbers system modules the tool the thread thread tolerances and tapped hole manual taps machine taps combined drilling and tapping tools machine forming taps threaded plug gauges repair kits and repair range kits installation installation mandrels installation tools. Helicoil military standard and national stock number crossreference manual. These screw locking torques meet the requirements of technical delivery terms for international standards. The heli coil offering now includes both tanged and tangless inserts and are available in a variety of materials. Helicoil taps in various types and styles produce holes for tolerance classes 4h5h or 3b and 5h or 2b for use in the general range of aluminums, magnesiums, mild steels, free machining stainless steels and other free machining materials. Kato coilthread inserts meets and exceeds all applicable military, aerospace, and commerical standards.
Our application engineering team is always standing by to offer expert advice should you require any further support. Helicoil tangless stanley engineered fastening pdf. To access the data on each threadform, click for detailed index to the various different threadforms. Manual tooling is great for prototypes, rework and repair jobs, and powered installation tools are ideal for production work. Helicoil plus repairing of damaged threads rs components. Helicoil plus screwlock are only to be used with screws of higher property classes rm 800 nmm2. In this instance, a tap is not going to cut it, the threads are wasted and while you might be able to get a little bite with a tap, it wont last. Helicoil offers maximum design flexibility while adhering to conservative engineering practice, allowing use of helicoil. There is a strong industry trend toward the lightweighting of materials, yet achieve structural. Heli coil screw thread inserts heli coil inserts are precision formed screw thread coils worked into a diamond shape. Heli coil military standard and national stock number crossreference manual. Helicoil helicoil inserts helicoil screw thread inserts. Manual tools heli coil offers a complete line of tooling together with a full array of sti taps, gages and tang breakoff tools. Distribution as well as duplication of this document, its utilisation and communication of its content only permitted with express consert.
For production runs, prototype work, salvage and repair, helicoil offers a range. Helicoil design guidelines stanley engineered fastening. Only required for helicoil plus for fine screw threads and special applications. Particularly in series production the screwdriver for coil thread inserts with automatic individual feeding is a convenient and timesaving alternative to manual units. Helicoil pullout strength spacecraft engineering engtips. Stanley engineered fastening has the worlds most diverse portfolio of fastening products.
Choose from our selection of helicoil insert installation tools, including installation tools, helical inserts, and more. The manual of fastening technology technology 5 edition. Accuracy of the finished thread, when the insert is installed, is dependent upon the accuracy of the tapped hole. This thread insert is widely used in the aviation industry.
Inserts are available in a variety of materials and special coatings. Download helicoil catalog stanley engineered fastening. Today helicoil delivers a vast array of high quality inserts and installation tools designed to meet the needs of the industrys ever demanding designers and manufacturers. Helicoil plus screwlock are only to be used with screws of higher property classes r m 800 nmm 2. Helicoil screw thread inserts helicoil inserts are precision formed screw thread coils worked into a diamond shape. Helicoil strict quality programs ensure to meet the latest industry standards of qs,iso,ts and as specifications, as is evident in helicoil track record of consistently passing audits without technical findings. The nut thread is wear resistant even in cases of frequent use. A range of front end assemblies are available for use with the power tool, to suit both bulk and strip feed inserts. The reduced diameter of the helicoil plus in the first thread ensures that the thread insert can be screwed in like a screw.
Helicoil has a series of technical bulletins addressing different aspects of insert design. Helicoil manual inserting tool m 27 m 33 normal pitch and m 18 x 1. The manual installation tool features a leader cartridge, a pitchcontrolled threaded mandrel and a depth stop and fits metric normal and fine screw threads. By following this stepbystep guide, your system will meet the installation standards. For more technical information and cad drawings on screwdrivers for coil thread inserts feel free to. Helicoil tap chart, helicoil tapping chart, helicoil tap. Heli coil tensile strength of threaded insert assembly. Helicoil stanley engineered fastening technical documentation. The content of the third edition published in 2002, which this edition supersedes, has been comprehensively revised and updated. The flyover tool with depth stop fits metric coarse threads. Before beginning the helicoil installation process, look closely at the sti threads cut in the hole.
We have been revolutionizing fastening and assembly technologies for almost 100 years. This wire is then wound into a spiral coil which when installed into helicoil tapped holes, provides permanent conventional 60. With heli coil threads, tapped holes are strengthened and thread life is dramatically increased. For production runs, prototype work, salvage and repair, helicoil offers a range of installation and extraction tools for both tanged and tangless inserts to complete the needs of your application. For example, if youre using a 14 20 screw, the shortest length you should use is 14 long. Data for helicoil type thread inserts and tapped hole sizes in metric iso, unc, unf, bsw, bsf, bspp or bspf, npt and ba is listed in the following pages.
In this video, bob talks about how ez loks helicoil helical inserts work and demonstrates the stepbystep process. All helicoil inch screwlock inserts are supplied with a red coloring in accordance with nasm21209. Helical anchors inc is a manufacturer for helical piles, helical piers, and helical anchors. Helical insert technical specifications for helicoil. Helicoil manual taps short machine tap to create a holding thread acc. Thread technology for highstrength fastenings metric. Helicoil inserts are helically wound, precision formed coils of extremely hard stainless steel 188 diamond shaped wire. Helicoil helicoil drill sizes helicoil drill chart. In circumstances where countersinking cannot be dispensed, e. Helicoil tools tapping tools gauges disassembly tool manual tapping tools internal thread gauges for checking the tapped hole for the disassembly of helicoil thread inserts drill and tapping tools machine tapping tools machine tap former manual installation tools type hpsg threaded mandrel, pitch guiding, with depth gauge type hpmg.
Bollhoff helicoil manual installation tool b2b eshop. Helicoil manual installation tool the hpsg manual installation tool allows an. For fast, accurate technical information and part numbers on specific sizes try out the kato product wizard. Typ hpsg the hpsg manual installation tool allows an easy installation of helicoil classic and helicoil plus thread inserts without loss of performance.
Common lubricants according to the manufacturers recommendations shall be used for highly alloyed screws. Technical bulleting 682 provides tables for insert assembly strength based on the known parameters of the design insert diameter, parent material. With helicoil threads, tapped holes are strengthened and thread life is dramatically increased. Helicoil technical data installation the helicoil holding thread without countersink provides excellent screw entry into the thread insert. Today heli coil delivers a vast array of high quality inserts and installation tools designed to meet the needs of the industrys ever demanding designers and manufacturers. The various tools to install helicoil inserts are presented on the following pages. Manual tools helicoil offers a complete line of tooling together with a full array of sti taps, gages and tang breakoff tools. Thread inserts for high strength fastenings simple fast. Technical data of the thread inserts 11a 17 stripfeed magazined thread inserts 18 pickandplace equipment installation 19 system components for installation helicoil plus page advisory service 20 standard range of helicoil plus manual and machine taps 21 helicoil plus machine taps fur special requirements 22. Helicoil tapping data metric heli coil taps in various types and styles produce holes for tolerance classes 4h5h or 3b and 5h or 2b for use in the general range of aluminums, magnesiums, mild steels, free machining stainless steels and other free machining materials.
The resultant surface finish is a mirrorlike 816 micro inches. The exact insert length you choose will vary based on your application and the material in. For helicoil plus and helicoil tangfree in sizes m 2. Heli coil sti thread plug gages metric for checking the tapped hole are listed below. For detailed charts on specific load values, helicoil technical bulletin 682 inch covers the complete range of sizes, parent materials and bolt strengths.
In order to install a helicoil you will need to purchase the right installation tools. Helicoil, helicoil insert, helicoil kit, helicoil, helicoil. Stainless steel, inconel x750, phosphor bronze, nitronic 60 and titanium. Helicoil standard range is available in stainless steel aisi304 dtd734, metric series ranges from m1. Threads are reinforced whenever lowstrength materials e. However, the prevailing torques can also be adjusted as required for the corresponding application, e. The manual installation tool features a leader cartridge, a pitchcontrolled threaded mandrel and a depth stop and fits.
Technical information and dimensions of the product, english. When choosing a helical insert, select an insert that is at least as long as the screw diameter. Heliocol solar pool heating pool solar panels uma solar. Make a small temporary reference mark on the surface of the housing that is rotated 34 turn from the location where the sti thread first enters the hole.
Search in bollhoff catalogs and technical brochures on directindustry and find the information you need in 1 click. Thor international are specialists in fastening solutions, with extensive experience in screw thread insert systems. Helicoil manual installation tool b2b eshop bollhoff. Helicoil classic screwlock can only be used with screws of higher property classes 8. These tools are designed to install screw thread inserts quickly and efficiently.
Uma solar heliocol technical specifications collector data. The prevailing torques can also be individually adjusted as required for the relevant application, e. For production runs, prototype work, salvage and repair, helicoil offers a range of installation and. Nov 22, 2017 the components of a helicoil kit are the inserts, a special tap and the installer too. Helicoil tangfree screwlock can only be used with screws of higher property classes 8. Helicoil is also available in strip feed or reel mounted form, helicoil in strip feed form are best suited for significantly reducing the installation time using power tool for installation of inser. Thor international pte ltd helicoil helicoil inserts.
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